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Raipur · On-site

PRODUCTION ENGINEER

Here is a detailed breakdown of the Required Skills for a Production Engineer in a Ferro Alloys Plant (such as a Submerged Arc Furnace unit for Silico Manganese or Ferro Manganese production). Unlike a Shift Incharge who focuses heavily on immediate shop-floor execution and shift supervision, a Production Engineer role usually emphasizes process engineering, efficiency optimization, yield management, continuous improvement, and cross-functional coordination. 1. Core Technical & Process Engineering Skills Submerged Arc Furnace (SAF) Metallurgy: Comprehensive understanding of the pyrometallurgical reduction process for ferro-alloys, including slag-metal reactions, thermodynamics, and furnace chemistry. Process Optimization & Efficiency: Ability to monitor and optimize key performance indicators (KPIs) such as Specific Power Consumption (kWh/ton), raw material recovery rates, and electrode consumption. Burden & Charge Mix Design: Proficiency in calculating, formulating, and revising batch mixes (manganese ore, quartz, coke, coal, dolo, and scrap) based on raw material analysis and target product grades. Equipment & Systems Knowledge: Technical familiarity with furnace electrical systems (transformers, tap changers, power factors), cooling water circuits, hydraulic systems, and Gas Cleaning Plants (GCP) / Bag Houses. Data Analytics & Monitoring: Skill in interpreting trends from SCADA, PLC systems, and furnace logs to predict process abnormalities before they cause downtime.
3 L–4 Lper year
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5–8 yrs · Posted 8 Oct